Overview
A prominent manufacturing facility faced challenges with their existing closed-loop system that required a very high design duty beyond the capabilities of standard circulating pumps. Global Pump & Seal Ltd was commissioned to develop a custom solution that would meet the unique demands of their system.
Challenge
The manufacturer’s system needed a pump that could handle extremely high pressures and volumes to keep fluids circulating effectively throughout their process. Standard solutions were insufficient for their specific requirements, which included maintaining a precise differential pressure to ensure operational consistency and efficiency.
Solution
To address this complex requirement, Global Pump & Seal Ltd designed and implemented a bespoke booster pump set. Key components of the solution included:
- Custom Pump Set: Tailored specifically to meet the high-pressure and volume demands of the manufacturer’s system.
- Inverter-Driven Control Panel: A state-of-the-art inverter-driven panel was integrated to control the pump speed based on differential pressure transducer readings. This allowed for dynamic adjustments in pump output, matching the system’s varying demand throughout the production cycle.
- Grundfos Pumps Integration: The system was equipped with high-performance Grundfos pumps, selected for their reliability and compatibility with the high demands of the application. These pumps were configured to work seamlessly with the custom inverter-driven control panel.
- Installation and Commissioning: Global Pump & Seal Ltd’s team managed the installation and rigorous testing of the new system to ensure it met all operational parameters and performance expectations.
Results
The bespoke pump solution provided by Global Pump & Seal Ltd revolutionised the manufacturer’s fluid circulation system by:
- Enhanced System Performance: The custom booster set significantly improved the efficiency and reliability of the fluid circulation, ensuring consistent operational conditions were maintained.
- Adaptability and Control: With the inverter-driven panel, the system could dynamically adjust the pump operations to suit varying production needs, resulting in optimised energy usage and reduced wear on components.
- Long-Term Reliability: The integration of robust Grundfos pumps ensured long-term reliability and reduced the need for frequent maintenance.
Conclusion
This case study exemplifies Global Pump & Seal Ltd’s capability to provide innovative, customised solutions that address specific industrial challenges. The bespoke booster set not only met the high-duty requirements of the manufacturer but also enhanced the overall efficiency and reliability of their production operations. This project underscores our commitment to delivering specialised solutions that integrate cutting-edge technology and meet the exacting needs of our clients.
